We recently had the opportunity to work with The Parks and Recreation Department of The City of Greenville.. The clubhouse roof at Bradford Creek Golf Course was severely damaged as a result of Hurricane Irene, earlier this summer.
The project featured a CertainTeed LandMark 30 architectural shingle.
Here is a photo prior to the start of the project.
Here are some photos after the roof was installed.
Sunday, October 30, 2011
Wednesday, October 5, 2011
Roof Deck (Sheathing) Overlays
Due to the tornado we experienced in Raleigh earlier this year, Allen and Deans has had the opportunity to repair or replace many older roofs. In several cases, the roofs on these homes were over 40 years old.
When inspecting and measuring these roofs I could not help but notice numerous "soft" spots, especially between the rafters. In some extreme instances, you could hear the plywood sheathing starting to crack from the weight of my step.
Upon further inspection we discovered the following:
1) The plywood sheathing was only 3/8" thick instead of 1/2"
2) The rafters were 24" OC instead of 16" OC
3) There was no roof-top ventilation only gable-end vents
It has been demonstrated due to excessive heat build-up in the attic, combined with thin plywood sheathing and 24" OC rafters and time, plywood begins to show signs of stress and fatigue.
We discussed options with our client. It was decided to install a 7/16" OSB (Orient Strand Board) directly over the existing sheathing.
By directly nailing over the existing sheathing, there was no cost for labor to remove the original sheathing, nor was there any additional dump or landfill fees.
The roof structure is very secure and solid. It is now ready to accept new shingles in order to successfully complete the roof project.
When inspecting and measuring these roofs I could not help but notice numerous "soft" spots, especially between the rafters. In some extreme instances, you could hear the plywood sheathing starting to crack from the weight of my step.
Upon further inspection we discovered the following:
1) The plywood sheathing was only 3/8" thick instead of 1/2"
2) The rafters were 24" OC instead of 16" OC
3) There was no roof-top ventilation only gable-end vents
It has been demonstrated due to excessive heat build-up in the attic, combined with thin plywood sheathing and 24" OC rafters and time, plywood begins to show signs of stress and fatigue.
We discussed options with our client. It was decided to install a 7/16" OSB (Orient Strand Board) directly over the existing sheathing.
By directly nailing over the existing sheathing, there was no cost for labor to remove the original sheathing, nor was there any additional dump or landfill fees.
The roof structure is very secure and solid. It is now ready to accept new shingles in order to successfully complete the roof project.
Saturday, August 27, 2011
(Almost) Free Roof Ventilation
Over the last 36 months, we have received a number of requests for roof ventilation. But these requests are not inquiring about ridge vent or even electric (power) roof ventilators. Clients now are inquiring about solar powered roof ventilators.
Earlier this week we had the opportunity to install a new Green Machine(tm)Solar Powered Vent by Master Flow for one of our clients.
We started by finding the center of the roof. We then removed the shingles and felt in the designated area. We took the plunge by cutting in the roof according to the unit's size as you can see below.
We then set the unit in place and proceeded to flash around the unit's base with new "ice and water shield" and new shingles. Upon completion, the installation looks like this.
So far clients have reported a noticeable reduction in their energy consumption costs as a result of the installation. Also, unlike an electric power ventilator, which will run for hours on end, using electricity in the process, this unit is passive.
Earlier this week we had the opportunity to install a new Green Machine(tm)Solar Powered Vent by Master Flow for one of our clients.
We started by finding the center of the roof. We then removed the shingles and felt in the designated area. We took the plunge by cutting in the roof according to the unit's size as you can see below.
We then set the unit in place and proceeded to flash around the unit's base with new "ice and water shield" and new shingles. Upon completion, the installation looks like this.
So far clients have reported a noticeable reduction in their energy consumption costs as a result of the installation. Also, unlike an electric power ventilator, which will run for hours on end, using electricity in the process, this unit is passive.
Monday, July 18, 2011
Chimney Flashing Repair
We recently received a request to repair a leaking chimney. We could have simply caulked the perimeter of the counter flashing and "called it a day". However, it has been my experience that caulking a chimney does not provide a long term solution. In many cases, it does not provide ANY solution at all.
We took a much different approach to solving the flashing leak. We removed all the shingles, felt and metal flashing. Upon cleaning the perimeter very thoroughly,
we installed a weather barrier or generically referred to as "ice and water shield" around the perimeter as you can see below.
You can see how we installed the "ice and water" on the wall and then folded it so it laid flat on the roof deck on all 4 sides of the chimney.
We then installed new step flashing, which is covered up by the new, black counter (outside) flashing.
Once the counter flashing has been caulked, we then finished the repair by installing shingles along all 4 sides of the chimney.
This flashing process will provide problem and leak free service for many years to come.
But wait a minute. Something doesn't look right here. Can you tell what is wrong in the last couple of photos? Look carefully. Do you see it?
You are right. It is the shingles. They don't match, do they? The shingles on the back slope are regular 3-tab shingles. The front shingles are a CertainTeed Horizon shingle, which unfortunately were discontinued a couple of years ago. In order to make the front slope of the roof (look) presentable, we kept and in some instances "reused" the Horizon shingles from the back roof slope whenever possible. We simply installed the new shingles on the back slope where they would not be as noticeable or visible.
We took a much different approach to solving the flashing leak. We removed all the shingles, felt and metal flashing. Upon cleaning the perimeter very thoroughly,
we installed a weather barrier or generically referred to as "ice and water shield" around the perimeter as you can see below.
You can see how we installed the "ice and water" on the wall and then folded it so it laid flat on the roof deck on all 4 sides of the chimney.
We then installed new step flashing, which is covered up by the new, black counter (outside) flashing.
Once the counter flashing has been caulked, we then finished the repair by installing shingles along all 4 sides of the chimney.
This flashing process will provide problem and leak free service for many years to come.
But wait a minute. Something doesn't look right here. Can you tell what is wrong in the last couple of photos? Look carefully. Do you see it?
You are right. It is the shingles. They don't match, do they? The shingles on the back slope are regular 3-tab shingles. The front shingles are a CertainTeed Horizon shingle, which unfortunately were discontinued a couple of years ago. In order to make the front slope of the roof (look) presentable, we kept and in some instances "reused" the Horizon shingles from the back roof slope whenever possible. We simply installed the new shingles on the back slope where they would not be as noticeable or visible.
Wednesday, July 6, 2011
Watch Out for dem Squirrels
Over the last several weeks of looking at both roofs and gutters I must admit I have seen some unusual stuff. There's no rhyme or reason. It just happens.
In the past, I have seen instances of squirrel infestation, including my own home. Usually these uninvited "house guests" take residency in one's attic. Since they usually don't have a key, they, like water, take the path of least resistance by finding an opening large enough to squeeze their bodies into the attic. Or they can eat their way into an attic. Wood fascia, trim, vinyl gutters or gutter guards are simply appetizers for these ambitious critters.
However, the photo below is a first for me.
This is an aluminum end cap of a gutter system. There is a small portion missing from it. We did not alter, other than removing it from the gutter nor did we cut this end cap ourselves. This the first time in 12 years that I've seen anything like this. I can only assume this particular critter was very determined to take up residency at any cost.
In the past, I have seen instances of squirrel infestation, including my own home. Usually these uninvited "house guests" take residency in one's attic. Since they usually don't have a key, they, like water, take the path of least resistance by finding an opening large enough to squeeze their bodies into the attic. Or they can eat their way into an attic. Wood fascia, trim, vinyl gutters or gutter guards are simply appetizers for these ambitious critters.
However, the photo below is a first for me.
This is an aluminum end cap of a gutter system. There is a small portion missing from it. We did not alter, other than removing it from the gutter nor did we cut this end cap ourselves. This the first time in 12 years that I've seen anything like this. I can only assume this particular critter was very determined to take up residency at any
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